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HEV100 High Voltage Epoxy Resin Sealed DC Contactor
FEATURES
Suitable for new energy electric vehicles, charging facilities, photovoltaic, wind power generation systems, automotive air conditioning, communication power, UPS, power and other electrical control circuit of the switch control, with small size, large load capacity, no spark, long service life, maintenance simple and other characteristics, by users.
1 DC high voltage power: the product cavity filled with rare mixed gas, arc cooling capacity, 2 control load capacity: with 30A-1000A, working voltage range of 5-1000VDC load capacity; 3 safety: insulation structure, can be in flammable or hazardous environment work, coil and contacts will not oxidation and pollution; 4, compared with similar products small size, light weight, power consumption. The product in accordance with the standard JB2286-78, JB3974-85, YD / 585-92, YD / T512-92 requirements; after the factory and relevant test unit test, meet the requirements of the standard specification, users use for many years, maximum to meet user needs, quality and reliable.
SAYOON MODEL IMPLICATION
HEV | 100 | -7 | A | D | X | L | -□ | ■ | /12V |
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
1 | Product type: HEV one group circuits; HEVJ two group circuit |
2 | Rated current |
3 | Contact Rated Voltage: 1-200V; 7-1000V |
4 | Circuit structure: A-Normally open; B-Normally closed; F-Normally open with one auxiliary switch (the auxiliary switch and main contact have the same structure); G-One normally closed with one auxiliary (auxiliary switch and main contact have the same structure). (for other auxiliary switch structures, add 2 or 3 numbers after the model to describe the auxiliary switch structure) |
5 | Coil type: D-Single coil; H-With coil economizer; K-Two joint magnetic retention (Single coil, Two joint self-locking); 2K-Three joint magnetic retention (Double coil, Three joint self-locking); P-Signal control; R-Built-in pre charging type [relay drive] (the left digit of the pre charging function is the pre charging delay time, used to control the coil, the right digit is the resistance value with resistance); Y-External pre charging [MOS driver] (The left digit of the pre charging function is the pre charging delay time, and the right digit is used as a lead for controlling the coil. If it is greater than 1, it is the resistance value of the live resistance) |
6 | Coil outgoing mode: X-Wire (390mm); O-Other |
7 | Mounting bracket type: L-Vertical (default); M-Horizontal |
8 |
None: Auxiliary switch and main contact have the same structure (default); 2: The structure of auxiliary switch and main contact is opposite; 3: Special auxiliary switch structure |
9 | Other special functions: V-With capacitive type load; N-No polarity |
10 | Coil rated voltage: 12V, 24V, 36V, 48V, 60V, 72V etc. |
USES
The utility model has the advantages that the utility model is provided with one normally open contact, which is suitable for charging piles, electric four wheeled vehicles, new energy vehicles, energy saving and environmental protection systems, road traffic lighting systems, programmable power supply and uninterruptible power supply equipment.
TECHNICAL PARAMETERS: (Version 2.93)
SAYOON Product Type |
HEV100 |
Contact form | 1 NO(SPST-NO) or 1NC(SPST-NC) |
Coil Rated voltage (DC V) | 6V,12V,24V,36V,48V,60V,72V,84V,120V,150V,220V,AC220V etc. |
Contact voltage (DC V) | 200V,1000V |
Contact circuit rated load current (DC-1) | 100A |
Typical voltage drop across contacts per 100A | ≯80mV |
The cooling pull-in voltage at (20±5)℃ (V) | ≯70% |
The cooling drop-out voltage at (20±5)℃ (V) | ≯35%,≮5% |
Working voltage range of 40℃ coil | 0.8-1.2Us |
Drop-out time (n/o contacts to open) | 20ms |
Pull-in time (n/o contacts to close) | 10ms |
Maximum bounce time for contact connection | 10ms |
Maximum bounce time for contact disconnection | 7ms |
Insulation Resistance | 100MΩ |
Electric strength to resist | 50Hz/60Hz 2200VAC 1minute |
Typical fault currents which can be ruptured | 800A/5ms at 48V DC |
Coil power (W) | D: 4-10; H: Start 4-10, Keep 0.5-2 |
Temperature rise of coil (K) | ≤55 |
Temperature rise on outgoing terminal (K) | ≤65 |
Electrical life | 20,000 times |
Mechanical life | 300,000 times |
Work specification | Continuous |
Contact material | Alloy |
Inrush time (max) | 130ms |
Maximum switching current | 1000A 320VDC (more than once) |
Maximum switching power | 320kW |
Load terminal type | M5 Screw |
Coil terminal type | 0.3 square silicone wire, 390mm long |
Auxiliary contact rated load (optional) | 3A/30VDC |
Testing organization certification | CCC,CE,FCC,RoHS |
Testing organization certification | CCC,CE,FCC,RoHS |
Note:Given the diverse operating environments of our customers, it is essential to recognize that different applications may necessitate varying functional focuses. To enhance the overall performance and adaptability of our products, SAYOON is committed to making necessary adjustments to key parameters, such as coil specifications and temperature rise characteristics.
These adjustments are crucial because they allow our products to meet specific requirements dictated by the unique conditions in which they are used. For instance, in environments with extreme temperatures or varying load conditions, fine-tuning these parameters can significantly improve the reliability and efficiency of our DC contactors.
It is important to note that the parameters mentioned above are intended for reference purposes only. They serve as a guideline to help customers understand the potential capabilities of our products. For comprehensive details and to ensure optimal selection and usage, we strongly recommend consulting the official guidelines for the selection and use of the SAYOON DC contactor. These guidelines provide in-depth information on how to tailor our products to meet your specific needs, ensuring that you achieve the best possible performance in your particular application.
By following these recommendations, customers can maximize the effectiveness of our products, ensuring they operate efficiently and reliably in their intended environments. We are dedicated to supporting our customers in achieving their operational goals through our innovative solutions.
LOAD CHARACTERISTIC CURVE
INSTALLATION DIAGRAM

WIRING DIAGRAM

COIL TEMPERATURE CURVE

MECHANICAL ABILITY and USE of the ENVIRONMENT
Contact lead M5 tightening torque (N.m) | ≯2.5 appropriate |
Coil lead mode | Wire dipping tin (red positive and black negative) |
Ambient temperature | -40~+85℃ |
Relative humidity | +20℃ 98% |
Vibration freq. atthe fixed position | 3G, 1~50Hz amplitude 0.5mm |
Concussion | (60~100) time/minute、acceleration≤4g |
Altitude | 2000m |
Installation direction | Random |
International Protection | IP68 |
ORDER INSTRUCTION
SAYOON Product Type |
HEV100 |
U.N.W. | 235g |
Mounting bracket type | L Vertical(default),M Horizontal |
When ordering, please state the following: name, full model, control coil voltage specification, installation frame type, whether with auxiliary contact, order quantity. For example: HV DC Contactor HEV100-□-□/24V 100pcs, indicating the load rated current 100A, without auxiliary contact, default mounting bracket, coil control voltage 24V purchase 100pcs. Special voltage specification products, such as user needs can be special order.
certificate
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CE2
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CCC
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RoHS
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FCC
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CE
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