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HEV100 High Voltage Epoxy Resin Sealed DC Contactor

The utility model has several significant advantages, mainly due to its normally open contact design. This feature makes it particularly suitable for a variety of applications, including electric vehicle charging piles, electric four-wheel vehicles, new energy vehicles, etc.

In charging infrastructure, normally open contacts ensure that the system remains inactive until a vehicle is connected, improving safety and energy efficiency. This design minimizes the risk of accidental discharge and optimizes the charging process, making it more user-friendly and reliable.

The utility model perfectly fits the energy-saving and environmental protection systems that people pay more and more attention to. As the world shifts to sustainable energy solutions, this model supports this shift by facilitating efficient charging of electric vehicles, which is critical to reducing carbon emissions and promoting cleaner air.

The utility model can be integrated into various road traffic management systems, contributing to smarter urban planning and infrastructure development. It plays a vital role in the broader context of smart cities and sustainable transportation networks by enabling efficient energy distribution and management.

The utility model's use of normally open contacts not only enhances its electric vehicle charging capabilities, but also supports the overall goals of energy conservation and environmental sustainability, making it a valuable asset in modern transportation and energy systems.

    FEATURES

    Suitable for new energy electric vehicles, charging facilities, photovoltaic, wind power generation systems, automotive air conditioning, communication power, UPS, power and other electrical control circuit of the switch control, with small size, large load capacity, no spark, long service life, maintenance simple and other characteristics, by users. 
    1 DC high voltage power: the product cavity filled with rare mixed gas, arc cooling capacity, 2 control load capacity: with 30A-1000A, working voltage range of 5-1000VDC load capacity; 3 safety: insulation structure, can be in flammable or hazardous environment work, coil and contacts will not oxidation and pollution; 4, compared with similar products small size, light weight, power consumption. The product in accordance with the standard JB2286-78, JB3974-85, YD / 585-92, YD / T512-92 requirements; after the factory and relevant test unit test, meet the requirements of the standard specification, users use for many years, maximum to meet user needs, quality and reliable.

    SAYOON MODEL IMPLICATION

    HEV 100 -7 A D X L -□ /12V
    1 2 3 4 5 6 7 8 9 10
    1 Product type: HEV one group circuits; HEVJ two group circuit
    2 Rated current
    3 Contact Rated Voltage: 1-200V; 7-1000V
    4 Circuit structure: A-Normally open; B-Normally closed; F-Normally open with one auxiliary switch (the auxiliary switch and main contact have the same structure); G-One normally closed with one auxiliary (auxiliary switch and main contact have the same structure). (for other auxiliary switch structures, add 2 or 3 numbers after the model to describe the auxiliary switch structure)
    5 Coil type: D-Single coil; H-With coil economizer; K-Two joint magnetic retention (Single coil, Two joint self-locking); 2K-Three joint magnetic retention (Double coil, Three joint self-locking); P-Signal control; R-Built-in pre charging type [relay drive] (the left digit of the pre charging function is the pre charging delay time, used to control the coil, the right digit is the resistance value with resistance); Y-External pre charging [MOS driver] (The left digit of the pre charging function is the pre charging delay time, and the right digit is used as a lead for controlling the coil. If it is greater than 1, it is the resistance value of the live resistance)
    6 Coil outgoing mode: X-Wire (390mm); O-Other
    7 Mounting bracket type: L-Vertical (default); M-Horizontal
    8 None: Auxiliary switch and main contact have the same structure (default); 
    2: The structure of auxiliary switch and main contact is opposite; 
    3: Special auxiliary switch structure
    9 Other special functions: V-With capacitive type load; N-No polarity
    10 Coil rated voltage: 12V, 24V, 36V, 48V, 60V, 72V etc.

    USES

    The utility model has the advantages that the utility model is provided with one normally open contact, which is suitable for charging piles, electric four wheeled vehicles, new energy vehicles, energy saving and environmental protection systems, road traffic lighting systems, programmable power supply and uninterruptible power supply equipment.

    TECHNICAL PARAMETERS: (Version 2.93)

     SAYOON Product Type

     HEV100

     Contact form  1 NO(SPST-NO) or 1NC(SPST-NC)
     Coil Rated voltage (DC V)  6V,12V,24V,36V,48V,60V,72V,84V,120V,150V,220V,AC220V etc.
     Contact voltage (DC V)  200V,1000V
     Contact circuit rated load current (DC-1)  100A
     Typical voltage drop across contacts per 100A  ≯80mV
     The cooling pull-in voltage at (20±5)℃ (V)  ≯70%
     The cooling drop-out voltage at (20±5)℃ (V)  ≯35%,≮5%
     Working voltage range of 40℃ coil  0.8-1.2Us
     Drop-out time (n/o contacts to open)  20ms
     Pull-in time (n/o contacts to close)  10ms
     Maximum bounce time for contact connection  10ms
     Maximum bounce time for contact disconnection  7ms
     Insulation Resistance  100MΩ
     Electric strength to resist  50Hz/60Hz 2200VAC 1minute
     Typical fault currents which can be ruptured  800A/5ms at 48V DC
     Coil power (W)  D: 4-10; H: Start 4-10, Keep 0.5-2
     Temperature rise of coil (K)  ≤55
     Temperature rise on outgoing terminal (K)  ≤65
     Electrical life  20,000 times
     Mechanical life  300,000 times
     Work specification  Continuous
     Contact material  Alloy
     Inrush time (max)  130ms
     Maximum switching current  1000A 320VDC (more than once)
     Maximum switching power  320kW
     Load terminal type  M5 Screw
     Coil terminal type  0.3 square silicone wire, 390mm long
     Auxiliary contact rated load (optional)  3A/30VDC
     Testing organization certification  CCC,CE,FCC,RoHS
     Testing organization certification  CCC,CE,FCC,RoHS
    Note:Given the diverse operating environments of our customers, it is essential to recognize that different applications may necessitate varying functional focuses. To enhance the overall performance and adaptability of our products, SAYOON is committed to making necessary adjustments to key parameters, such as coil specifications and temperature rise characteristics. 

    These adjustments are crucial because they allow our products to meet specific requirements dictated by the unique conditions in which they are used. For instance, in environments with extreme temperatures or varying load conditions, fine-tuning these parameters can significantly improve the reliability and efficiency of our DC contactors.

    It is important to note that the parameters mentioned above are intended for reference purposes only. They serve as a guideline to help customers understand the potential capabilities of our products. For comprehensive details and to ensure optimal selection and usage, we strongly recommend consulting the official guidelines for the selection and use of the SAYOON DC contactor. These guidelines provide in-depth information on how to tailor our products to meet your specific needs, ensuring that you achieve the best possible performance in your particular application.

    By following these recommendations, customers can maximize the effectiveness of our products, ensuring they operate efficiently and reliably in their intended environments. We are dedicated to supporting our customers in achieving their operational goals through our innovative solutions.

    LOAD CHARACTERISTIC CURVE

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    INSTALLATION DIAGRAM

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    WIRING DIAGRAM

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    COIL TEMPERATURE CURVE

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    MECHANICAL ABILITY and USE of the ENVIRONMENT

     Contact lead M5 tightening torque (N.m)  ≯2.5 appropriate
     Coil lead mode  Wire dipping tin (red positive and black negative)
     Ambient temperature  -40~+85℃
     Relative humidity  +20℃ 98%
     Vibration freq. atthe fixed position  3G, 1~50Hz amplitude 0.5mm
     Concussion  (60~100) time/minute、acceleration≤4g
     Altitude  2000m
     Installation direction  Random
     International Protection  IP68

    ORDER INSTRUCTION

     SAYOON Product Type

     HEV100

     U.N.W.  235g
     Mounting bracket type  L Vertical(default),M Horizontal
    When ordering, please state the following: name, full model, control coil voltage specification, installation frame type, whether with auxiliary contact, order quantity. For example: HV DC Contactor HEV100-□-□/24V 100pcs, indicating the load rated current 100A, without auxiliary contact, default mounting bracket, coil control voltage 24V purchase 100pcs. Special voltage specification products, such as user needs can be special order.

    certificate

    • CE2
      CE2
    • CCC
      CCC
    • RoHS
      RoHS
    • FCC
      FCC
    • CE
      CE
    • Having dozens of patents
      Having dozens of patents

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